How to Make Embroidered Hats for Your Brand Without Minimums

How to Make Embroidered Hats for Your Brand Without Minimums

Embroidered hats are a fantastic way to make a statement and showcase your personal style. Whether you're a fashion enthusiast, a small business owner, or someone looking to create unique merchandise, designing embroidered hats is a creative endeavor that can be both fun and profitable. In this guide, we'll take you through the process of designing embroidered hats using the popular drop shipping site, Printful. So, let your imagination run wild and let's get started on creating your very own wearable masterpieces!

Step 1: Set Up Your Printful Account

Before you dive into the world of embroidered hat design, you'll need to create an account on Printful. Visit the Printful website and sign up for a free account. Once you're registered, you'll gain access to their user-friendly interface and a wide range of customizable products, including hats.

Step 2: Choose Your Hat Style

Printful offers various hat styles to choose from, including snapbacks, dad hats, beanies, bucket hats, and more. Select the hat style that best matches your design vision and target audience.

Choose a hat from Printful

I recommend choosing a hat style that not only has good reviews, but has low turnaround times in order to ensure a positive shopping experience for your end consumers. I am a huge fan of the classic dad hat, so I obviously opted into that style for my own store.

Step 3: Create or Upload Your Design

Now comes the exciting part – designing your embroidered masterpiece! You have two options: create a design from scratch using design software like Adobe Illustrator, Canva, or Procreate, or upload an existing design to Printful's interface. Ensure that your design meets Printful's design guidelines for optimal results. I recommend uploading a .png file with a transparent background.

For embroidered designs, keep in mind that intricate details and small text may not translate well onto the fabric. Bold and simple designs tend to work best for embroidery.

Step 4: Customize Placement and Sizing

Once your design is uploaded, you can use Printful's design tool to adjust the placement and sizing. Consider the positioning of your design on the hat to ensure it looks visually appealing and centered. You can also experiment with different sizes to find the perfect balance.

Printful Designer Tool for Embroidered Hats

Step 5: Choose Embroidery Thread Colors

Embroidery thread colors play a crucial role in bringing your design to life. Printful offers a wide range of thread colors to choose from, allowing you to create eye-catching and vibrant designs. Carefully select the colors that complement your design and resonate with your brand. Printful's tools are great in generating mockups of what the end result may look like in thread-form for mockup photos!

dac biet dad hat design

Step 6: Review and Order a Sample

Before making your embroidered hats available for purchase, it's essential to order a sample for quality assurance. This step allows you to see the physical product and ensure that the embroidery and design details meet your expectations. Make any necessary adjustments based on the sample. Here's my sample order for one of my Vietnamese slang dad hat designs:

Step 7: Set Up Your Online Store

Once you're satisfied with the sample, it's time to set up your online store. Printful seamlessly integrates with various e-commerce platforms like Shopify, WooCommerce, and Etsy. Create product listings for your embroidered hats, adding high-quality images and compelling product descriptions that highlight the unique features of your designs.


Step 8: Launch and Promote

With your online store set up, it's time to launch your embroidered hats for the world to see. Use social media, influencer collaborations, email marketing, and other promotional strategies to create buzz and attract customers to your store. You can send your influencers hats directly from Printful as well!

Designing embroidered hats using Printful offers a fantastic opportunity to express your creativity and turn your designs into wearable art. By following these steps, you can create stunning embroidered hats that captivate your audience and leave a lasting impression. Remember, the key to success is a blend of innovative design, high-quality products, and effective marketing – so get ready to watch your business flourish! 


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